According to Sawyer Merritt on Twitter, SpaceX's newly released 2025 Starlink progress report reveals plans to double Starlink Kit production in 2026, reaching nearly 50,000 kits per day, all manufactured in the USA (Source: @SawyerMerritt, 2026-01-01). This scale-up would deliver an annual run rate of 17 million kits, significantly expanding the hardware base for Starlink's AI-powered satellite internet network. The anticipated deployment of Starlink V3 satellites is expected to further enhance connectivity, opening new opportunities for AI-driven applications in remote connectivity, IoT, and edge computing. This manufacturing expansion positions SpaceX to meet growing demand for high-speed, globally accessible internet, and to support emerging markets in AI-enabled communications, logistics, and autonomous systems.

According to Sawyer Merritt (@SawyerMerritt), SpaceX plans to double production of its Starlink kits at the Bastrop, Texas facility by 2026 to address increasing global demand. The expansion will enable greater vertical integration in manufacturing processes such as injection molding, die-casting, PCBs, and PCBA assembly. For the AI sector, this scale-up presents significant business opportunities: advanced AI-driven automation and machine learning will likely be integrated to optimize production lines, quality control, and predictive maintenance, supporting SpaceX's strategy to diversify its supply chain and ensure U.S.-engineered products. This move signals a growing trend of leveraging AI-powered smart manufacturing in the satellite and telecommunications industries, opening new markets for AI solutions and services (source: @SawyerMerritt).